How to Build a Fold-Out Closet Desk

Make Filler Strips

After you cut the door slabs to fit your closet space, you need to make the filler pieces that fit inside to reinforce the hollow core.

Measure the inner door cavity. Mine measured 1-1/8-in.; that’s typical, but it can vary. You can cut filler pieces to that size from a 2×6. I have wood-topped sawhorses, so I fastened down the 2×6 with 2-in. screws. Clamps would work just as well.

With the blade depth set to 1-5/8-in., make a short test cut to be sure the edge guide is set to the right width, and the zero stop on the saw’s bevel gauge is cutting at 90 degrees. Keeping the wider part of the saw’s baseplate on the 2×6, I was able to get two passes with a solid footing of my saw’s baseplate on the board, which ensured accurate cuts. Despite some waste, this is a safe technique if you don’t have a table saw.

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